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Medium-High Voltage Electrical System

Composite Polymer Tension Insulator

Short Description: Composite insulators are a special type of insulation control that can play an important role in overhead transmission lines. Composite insulators are also known as synthetic insulators, non-porcelain insulators, polymer insulators, rubber insulators, etc. The main structure is generally composed of a shed skirt, a FRP core rod and an end fitting. The shed skirt is generally made of organic synthetic materials, such as ethylene propylene rubber, high temperature vulcanized silicone rubber, etc.; FRP mandrels are generally made of glass fiber as a reinforcing material, and a oxidizing resin as a base material; The end fittings are generally carbon steel or carbon structural steel coated with hot zinc-aluminum.

FXBW-T-WQ Rod type composite bird proof insulator 

 

Introduction

This product includes insulating Core, insulating housing & weather sheds and terminal assembly parts.

1. The Insulating Core: The insulating core is made of epoxy resin impregnated glass fiber by winding or extruding. Tensile strength is generally up to 1100Mpa or more, 3 times of the ordinary steel and 5 to 8 times of porcelain material.
2. The Housing and Weather Sheds: With the automatic silicone rubber injection molding machine, the housing & weather sheds adopts the one-time integral molding process under high temperature and high pressure, which ensures the binding force between the silicone rubber and core and the sealing property of the end attachment. The most critical problem of the insulator, interface electrical breakdown, is solved.
3. The Ending Fitting: End fitting is made of special steel. With labyrinth design at the terminal, the sealing performance is excellent under multi-layer protection.

FXBW-T-WQ Rod type composite bird proof insulator
Type Rated voltage(KV) Rated Machinery load(KN) Structural height(mm) Insulation distance(mm) Minimum nominal creepage distance (mm) lightning impulse withstand voltage  (peak kv) 1min Power-frequency withstand voltage (RMS) The first big umbrella diameter(mm)
FXBW4-35/70T-WQ 35 70 660 460 1260 230 95 250/300
FXBW4-35/100T-WQ 35 100 700 460 1260 230 95 250/300
FXBW4-66/70T-WQ 66 70 900 720 2250 410 185 250/300
FXBW4-66/100T-WQ 66 100 940 720 2250 410 185 250/300
FXBW4-110/70T-WQ 110 70 1200 1000 3150 550 230 250/300
FXBW4-110/100T-WQ 110 100 1240 1000 3150 550 230 250/300
FXBW4-110/100T-WQ1 110 100 1280 1040 3200 560 240 250/300
FXBW4-110/100T-WQ3 110 100 1360 1120 3400 580 250 250/300
FXBW4-110/100T-WQ5 110 100 1440 1200 3600 600 260 250/300
FXBW4-110/120T-WQ 110 120 1240 1000 3150 550 230 250/300
FXBW4-220/70T-WQ 220 70 2170 1960 6300 1000 395 250/300
FXBW4-220/100T-WQ 220 100 2210 1960 6300 1000 395 250/300

FS Rod composite tension insulator 

TYPE Rated voltage
(KV
Rated Machinery load
(KN)
Structural height
(mm)
Insulation
dis tance
(mm)
Minimum nominal
creepage
distance(mm)
Lightning impulse
withstand
voltage(peak KV)
Power frequency
withstand voltage
(effective value kV)
Creepage distance
FS-10/5 10 5 330 190 320 75 42 25
FS-20/4 20 4 330 190 600 125 65 25
FS-35-5 35 5 650 500 1200 265 95 28
FS-66/8 66 8 815 650 2100 410 185 28
FS-110/10 110 10 1270 1060 3150 550 230 25
FS-110/10R 110 10 1315 1060 3150 550 230 25

FPQ High voltage pin type composite insulator and line post type composite insulator

Overview

Apply to power plant facilities, has the good hydrophobic, aging resistance, resistance to tracking and electrical erosion resistance, high tensile strength, bending strength, its high mechanical strength, good shock resistance, shock and can prevent brittleness, light weight, easy installation, the installation at the top and bottom size the same as the corresponding porcelain pillar installation size, can be used interchangeably.

TYPE Rated voltage
(kv)
Rated Machinery
load
[KN]
Structural height
(mm)
Insulation
distance
(mm)
Minimum
nominal
creepage
distance(mm)
Lightning impulse
withstand
voltage (peak Kv
Power frequency
withst and volt age
efective value KV)
Creepage distance
FPQ1-6/4T12 6 4 210 113 205 60 28 27
FPQ4-10/4T20 10 4 207 140 380 90 40 26
FPQ-10/4T20 10 4 247 170 460 105 45 36
FPQ4-10/4T20 20 4 345 265 740 125 65 30
FPQ-10/4T20 35 5 640 500 1020 230 95 25
FPQ4-10/4T20 10 5 247 200 460 105 45 36

FZS Rod post composite insulator

Overview

Apply to power plant facilities, has the good hydrophobic, aging resistance, resistance to tracking and electrical erosion resistance, high tensile strength, bending strength, its high mechanical strength, good shock resistance, shock and can prevent brittleness, light weight, easy installation, the installation at the top and bottom size the same as the corresponding porcelain pillar installation size, can be used interchangeably.

TYPE Rated voltage
(KV)
Rated Machinerylo ad
(KN)
Structural height
(mm)
nsulatian distan ce
(mm)
Minimum naminal
creepage
distance(mm)
Lightning impulse
withstand
valtage (peak kV)
Power frequency
withstand voltage
(effective value KV)
Creepage distance Distance fram
center of mounting
hole(mm)
FZS-10/4 12 4 230 140 300 75 45 25 76
FZSW-20/6 24 6 330 230 650 125 65 25 76/140
FZSW-35/6 40.5 6 450 350 1020 230 95 25 76
FZSW-35/6 40.5 6 450 350 1020 230 95 25 140
FZSW-66/8 72.5 8 770 630 2100 410 185 25 140
FZSW-110/10 126 10 1230 1060 3150 550 230 25 140/225
FZSW-220/5 252 5 2460 2100 6300 1000 395 25 140/225
TYPE Rated
voltage
(KV)
Rated
Machinery
load
(KN)
Structu ral
height
(mm)
Insulation
distance
(mm)
Minimum
nominal
reepage
dis tance
(mm)
   Shed
diame ter
Lightn ing
impulse
withstand
vol tage
(peak KV)
Power
frequency
withs tand
voltage
(effective
value kV)
FXBW4-10/70 10 70 400 200 480 148/120 75 42
FXBW4-10/100 10 100 400 200 480 148/120 75 42
FXBW4-35/70 35 70 650 450 1015 148/120 230 95
FXBW4-35/100 35 100 650 450 1015 148/120 230 95
FXBW4-66/70 66 70 900 710 1900 148/120 410 185
FXBW4-66/100 66 100 940 710 1900 148/120 410 185
FXBW4-110/100 110 100 1240 1000 3150 148/120 550 230
FXBW4-220/100 220 100 2150 1900 6300 148/120 1000 395
FXBW-220/160 220 160 2240 1900 6300 148/120 1000 395

FXBW4-WQ Rod composite tension insulator

Overview

Composite tension-resistant insulators are suitable for use in polluted areas, especially in heavy polluted areas, with high tensile strength, good anti-pollution performance and easy installation and use.

Feature

1. Shed connected with core by integral foring
2. The thinkness of housing > 3mm, unifirm to IEC Standard
3. Acid resistant,high temperature resistant of epoxy fiberglass core
4. Metal end fittings,core and sheds connected by new crimping process
5. Hot galvanization and technology of rare earth aluminum coating to avoid coating shedding prolonging the service life

1)Small volume,light weight,sheds have good elasticity,not broken,convenient transportation and installation.
(2)High mechanical strength FRP ROD has high tensile strength, small size,light weight,high tensile strength.
(3)High antifouling property,good aging resistance performance,high anti pollution flashover voltage , good electric corrosion resistance.
(4)Easy installation,greatly reduce maintaince charges and manual labor intensity.
(5)Simple production process,short delivery time.

FXBW4-WQ Rod composite tension insulator
Type Rated voltage(KV) Rated Machinery load(KN) Structural height(mm) Insulation distance(mm) Minimum nominal creepage distance (mm) lightning impulse withstand voltage  (peak kv) 1min Power-frequency withstand voltage (RMS)
FXBW4-10/70-WQ 10 70 380 200 480 95 45
FXBW4-10/100-WQ 10 100 420 200 480 95 45
FXBW4-20/70-WQ 22 70 460 280 744 125 65
FXBW4-20/100-WQ 22 100 500 280 744 125 65
FXBW4-35/70-WQ 35 70 640 450 1200 230 95
FXBW4-35/100-WQ 35 100 680 450 1200 230 95
FXBW4-66/70-WQ 66 70 900 720 2250 410 185
FXBW4-66/100-WQ 66 100 940 720 2250 410 185
FXBW4-110/70-WQ 110 70 1200 1000 3150 550 230
FXBW4-110/100-WQ 110 100 1240 1000 3150 550 230
FXBW4-110/100-WQ1 110 100 1280 1040 3200 560 240
FXBW4-110/100-WQ3 110 100 1360 1120 3400 580 250
FXBW4-110/100-WQ5 110 100 1440 1200 3600 600 260
FXBW4-100/120-WQ 110 120 1240 1000 3150 550 230
FXBW4-220/100-WQ 220 100 2210 1960 6300 1000 395
FXBW4-220/160-WQ 220 160 2240 1960 5900 1000 395
FXBW4-330/160-WQ 330 160 2990 2700 8300 425 570
FXBW4-500/160-WQ 500 160 4450 4150 12900 2250 740

FXBW4-XX Rod composite tension insulator

Composite tension-resistant insulators are suitable for use in polluted areas, especially in heavy polluted areas, with high tensile strength, good anti-pollution performance and easy installation and use.

Polymer Insulator Character

1.1 High mechanical strength;
1.2 Good performance of hydrophobicity and anti-pollution;
1.3 Excellent electrical Performance;
1.4 Small volume and light weight.
TID polymer Insulator Character
2.1 We adopt the advanced injection producing technology for housing and the design of the shed adopt unique aerodynamics principle.
2.2 Good Raw material :
We use HTV silicone rubber which hydrophobicity can reach to HC1 level
We use hot dip Galvanizing steel fitting ,the thickness of the zinc more than 100 μm.
We use ECR rod as the core which is high acid resistant. 7200Hr testing passed .
2.3 Special marking design.
We use the double seal design between the rubber and the fitting.
We can mark your logo on the fitting or rubber.
2.4 Excellent Manufacture Technology:
Perfect match between fitting and rod
Perfect bound between silicone rubber and the rod

FXBW4-XX Rod composite tension insulator
Type Rated voltage(KV) Rated Machinery load(KN) Structural height(mm) Insulation distance(mm) Minimum nominal creepage distance (mm) lightning impulse withstand voltage  (peak kv) 1min Power-frequency withstand voltage (RMS)
FXBW4-1/70XX 1 70 300 110 280 30 7
FXBW4-6/70XX 6 70 340 150 360 60 25
FXBW4-10/70XX 10 70 380 200 480 95 45
FXBW4-15/70XX 15 70 420 240 600 110 60
FXBW4-20/70XX 20 70 460 290 720 130 70
FXBW4-24/70XX 24 70 460 290 720 150 75
FXBW4-28/70XX 28 70 640 335 840 180 85
FXBW4-33/70XX 33 70 680 380 960 205 90
FXBW4-35/70XX 35 70 680 380 960 230 95
FXBW4-35/70XX 35 70 680 380 960 230 95
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